Thursday 29 March 2012

24/3/12 Progress and Decisions.. Land Rover #4

With Jack around for the week-end, there was another  opportunity to carry on with work on the Landie, and tackle the first of the welding.Having removed both master cylinder and pedal box assemblies the extent of the corrosion to the driver's foot well was severe,and fitting the full replacement panel was justified.
Everything was fairly straightforward once I'd mastered the technique and reacquainted myself with the M.I.G welder, and the finished result was pretty satisfactory. However, we both agreed that further repair work to the bulkhead, which is really the heart of any Land rover,  would be much easier with the vehicle completely dismantled down to rolling chassis and all the panels removed.
So the major decision was made that the next phase of the project would be to completely strip the truck down, and work on the bulkhead in the comfort of my garage. It would be very easy to raid the bank account, and buy a replacement bulkhead but, they are stupidly expensive and this project is being carried out very much on a shoestring- the plan being to get the Landie back to a roadworthy state ,spending as little cash as possible.
Lifting the body, apart from being a whole heap of fun, would also greatly improve access to the major chassis components that will need repair or replacement. At the moment it looks like both front spring hangers will need to be replaced along with a side bulkhead support, and some welding work is need to the rear cross member, if not a complete replacement section. All this stuff is pretty cheap to buy so there's no great issue.
The remainder of the chassis appears sound , as I discovered when i first looked underneath her prior to  parting with my 'hard earned' but, it's highly likely that there are some hidden surprises (horrors) in store..............There usually is!

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